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Magnetic Separators are used extensively throughout most Industries to remove ferrous contamination from process lines.
Contamination can enter your system with each delivery of raw materials, it can be caused by endless stray nails from packing cases, nuts and bolts vibrating loose, wear from moving parts, broken blades and rust from pipes and surrounding steelwork.
The list is endless... as is the damage it can cause once it enters your system.
Rare Earth rod magnets are extremely efficient at removing fine iron contamination
from free flowing products such as sugar, grain, tea, flour, granulate and
any other type of powder with a low moisture content.
This item can be supplied with blank, tapped or studded end for ease of
installation.
Rods are particularly useful for those engineers who wish to build their
own separator units or have severe room restrictions and are not able to
accommodate a conventional unit. All product contact parts are manufactured
using 316 grade stainless steel.
For more information please download the PDF
datasheet (157k).
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These units are extremely versatile and can be placed above conveyors,
at the side of chute work or even placed on finished product outlet points.
 High
intensity Rare Earth Neodymium magnets are fully encased within a stainless
steel shroud allowing the unit to be utilised in wet applications. Deep
fields of magnetic energy are emitted from the front face attracting ferrous
contamination as it passes the magnetic face.
For optimum performance the strip magnet should, if used above a conveyor,
be positioned as close to the belt as permissible. The field depth emitted
is 80mm. All product contact parts are manufactured using 316 grade stainless
steel.
For more information please download the PDF
datasheet (102k).
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Drum magnets are ideal for the continuous removal of tramp and fine ferrous
contamination from dry bulk materials used in the processing of grain,
chemicals, minerals and recycling. 
The drum should be fitted at the conveyor discharge or ideally directly
below a vibratory feed system. High performance Rare Earth magnets are
incorporated within a stainless steel, wear resistant drum shell. The
drum shell is supported on quality sealed flange bearings to ensure smooth,
efficient and reliable rotation of the shell around the magnetic element.
For more information please download the PDF
datasheet (111k).
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Magnetic liquid filters are designed to remove micron sized ferrous and
paramagnetic contamination from various types of liquids. A
matrix of Easy Clean rods containing high intensity Rare Earth Neodymium
Iron Boron magnets are housed within a stainless steel vessel.
The magnetic configuration ensures maximum exposure of contamination to
the high intensity rods without impeding liquid flow.Filters are available
in two versions, single wall and double wall jacketed. Jacketed filters
are used in heated pipeline applications where temperature is critical
to the product viscosity, for example, chocolate, syrups, jams and sauces.
Both these versions are tested and certified to operate at pressures up
to 6 bar as standard. Designs capable of working at 20+ bar are available
on request.All product contact parts are manufactured using 316 grade
stainless steel.
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Whilst the primary function of this unit is to extract ferrous contamination
from product that is prone to caking or bridging, due to the rotary action
of the grid, contamination is presented to a greater number of magnetic
surfaces than a standard fixed grid therefore offering improved separation
characteristics.
 The
rotating action of the grid assembly gently agitates the product flow and
prevents bridging that would normally occur in a fixed grid installation.
Products that benefit from this system are starches and powders with high
moisture contents.Housings are available for both square chutes and round
pipelines and are flanged to suit each customers requirement for ease of
installation.
Cleaning of this system is exactly the same as for the Easy Clean grid unit.All
product contact parts are manufactured using 316 grade stainless steel.
For more information please download the PDF
datasheet (89k).
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Housed Easy Clean grid magnets are ideal for removal of fine iron and paramagnetic
contamination from a range of dry free flowing products such as sugar, grain,
flour, granulates and powders.
Housings are available for both square chutes and round pipelines and are
flanged to suit each customers requirement for ease of installation.
Cleaning of this system is exactly the same as for the Easy Clean grid unit.
For increased contamination removal efficiency or for high levels of contamination
the double row unit should be used (data sheet 507). All product contact
parts are manufactured using 316 grade stainless steel.
For more information please download the PDF
datasheet (89k).
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Magnetic grids are extremely efficient for removing fine iron contamination
from dry free flowing powders and granulates. Square grids are very versatile
and can be easily placed into product intake points and at finished goods
outlet points.
Square grids can be installed in minutes and provide instant protection.
Contamination such as rust, stainless steel scrapings and wear from machinery
are often too small to be detected by a metal detector, but are easily
removed by these highly efficient grids. All product contact parts are
manufactured using 316 grade stainless steel.
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Magnetic grids are extremely efficient for removing fine iron contamination
from dry free flowing powders and granulates. Circular grids are very
versatile and can be easily placed into hoppers, product intake points
and at finished goods outlet points.
Circular grids can be installed in minutes and provide instant protection.
Contamination such as rust, stainless steel scrapings and wear from machinery
are often to small to be detected by a metal detector, but are easily
removed by these highly efficient grids. All product contact parts are
manufactured using 316 grade stainless steel.
For more information please download the PDF
datasheet (109k).
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Housed Deep Field Chute magnets are used for the removal of tramp iron,
for example, nuts, bolts, washers and mill balls from gravity fed pipelines
and chutes.
These 'Primary' magnets are installed in goods inwards points or mid process
to prevent large pieces of contamination damaging expensive processing
equipment.One of the main benefits of incorporating this type of unit
is that there is no restriction inside the unit enabling already established
product flow rates to be maintained.All product contact parts are manufactured
using 316 grade stainless steel.
For more information please download
the PDF datasheet (79k).
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Plate magnets are positioned above conveyor belts to prevent tramp iron
from being introduced into crushers, screens and other expensive plant
machinery.
These magnets generate deep magnetic flux fields to reach into the conveyed
product to remove tramp iron, reducing costly down time and expensive
repairs.Each unit in this range can be utilised in harsh and arduous applications
and in all weathers and climates.The magnet has a stainless steel shroud
to five faces and a painted mild steel back plate to which the drop chain
eye bolts are fitted.
For more information please download
the PDF datasheet (78k).
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High intensity magnetic sampling probes are ideal for Quality Control
personnel to quickly and easily carry out product purity inspections on
any powder, granulate or liquids for ferrous and lightly magnetic contamination.
The probe should be used for sample inspection of product at goods inward,
prior to despatch and at critical points throughout the process line for
batch testing.All product contact parts are manufactured using 316 grade
stainless steel.
For more information please download the PDF
datasheet (105k).
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Housed Drum magnets have all the benefits of a normal Drum magnet but
are intended to be installed into chute work and are ideal for the continuous
removal of tramp and fine ferrous contamination from dry bulk materials
used in the processing of grain, chemicals, minerals and recycling.
The drum shell is supported on high quality sealed flange bearings to
ensure smooth, efficient and reliable rotation of the shell around the
magnetic element, and is driven by a three phase, dual voltage, high
quality motor unit.
The drum is incorporated within a robust stainless steel housing which
can be flanged to suit your requirements for ease of installation.
For more information please download
the PDF datasheet (86k).
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Double row housed Easy Clean grid magnets offer the same benefits as the
single row unit but with increased contamination removal efficiency and
offer extended operating period without the need for cleaning.
These units are ideal for removing ferrous and paramagnetic contamination
from a range of dry free flowing products such as sugar, grain, flour, granulates
and powders.
Housings are available for both square chutes and round pipelines and are
flanged to suit each customers requirement for ease of installation.
Cleaning of this system is exactly the same as for the Easy Clean grid unit.
All product contact parts are manufactured using 316 grade stainless steel.
For more information please download the PDF
datasheet (86k).
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Housed Bullet magnets are ideal for the removal of tramp iron, for example
nuts, bolts, washers and nails etc. from blown or gravity fed pipelines.
The magnets are generally installed at ingredient intake points and the
primary stages of the process line.
The unit is designed to prevent tramp iron from damaging expensive process
machinery, for example mixers, blenders and screw feed conveyors. A high
intensity magnetic bullet element is centrally mounted within a stainless
steel housing. The design ensures that product flow is unaffected by the
magnetic element. All product contact parts are manufactured using 316 grade
stainless steel.
For more information please download the PDF
datasheet (112k).
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Easy Clean grid magnets can be cleaned in seconds. Simply enable the
release mechanism, pull the magnetic cores out of the stainless steel
tube assembly and the attracted contamination simply falls away. Replace
the magnetic cores back into the tube assembly and the grid is in prime
magnetic condition once again, the above can be carried out in under
30 seconds!
Easy Clean grids offer excellent protection against ferrous and lightly
magnetic materials. Many process lines only have a short period of time
for equipment to be cleaned making this system an invaluable addition.All
product contact parts are manufactured using 316 grade stainless steel.
For more information please download the PDF
datasheet (127k).
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Designed to be mounted above flat belt conveyors, hinged strip magnets
are ideal for the removal of ferrous contamination from many product
types.
High intensity Rare Earth Neodymium magnets are fully enclosed within
a stainless steel shroud onto which a hinged cleaning plate is mounted.
Deep fields of magnetic energy are emitted from the front face attracting
ferrous contamination as it passes below.All parts are manufactured
using 316 grade stainless steel, except the plastic handles.
For more information please download
the PDF datasheet (127k).
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Installed at the discharge end of flat or trough belt conveyors, magnetic
Head Rollers are designed to remove tramp iron and small pieces of iron
that cannot be attracted using either an Overband or Plate magnet due
to deep product depths.
Used in conjunction with the above mentioned units, Head Rollers magnets
will give you the best possible protection against tramp metals.Eclipse
Head Rollers are available in two strengths, standard strength for the
removal of large pieces of tramp iron or high strength for the removing
both large and small pieces of tramp.The shafts of the roller can be
machined to suit existing bearing detail ensuring ease of installation
and minimal downtime.
For more information please download
the PDF datasheet (84k).
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These units have been designed to be positioned on the underside of
angled chutes to remove tramp type contamination.
These 'Primary' magnets are intended to prevent large pieces of ferrous
contamination for example nuts, bolts, washers and nails etc from
being introduced into process machinery to avoid damage occurring
to expensive process equipment.The magnet is supplied complete with
a hinge and quick release toggle clamps enabling quick and easy installation
of the unit.All product contact parts are manufactured using 316 grade
stainless steel.
For more information please download
the PDF datasheet (109k).
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Recycling, quarrying and heavy industries continue to benefit from
metal contamination extracted by use of permanent magnetic Overband
units. Placed above flat or trough type conveyors, large permanent
magnetic packs generate deep penetrating magnetic flux fields that
attract and remove tramp steel items from conveyed products. A
rubber belt is driven around two rollers with the magnetic pack positioned
in the centre. Ferrous items are attracted by the magnet to the belt's
face and carried over and past the magnetic area until the contamination
is deposited into a collection bin or skip.These units can be supplied
with either an electric or hydraulic drive unit for mobile machinery
and are ideally suited for continuous use, where processing stops
infrequently or for heavily contaminated products.
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Magnetic Separator For Pneumatic Conveying Lines! 
Eclipse Magnetics Ltd recently launched what is claimed to be the
first 'secondary' design type of high intensity magnetic separator
for use in pneumatic conveying lines.
The PneuMag can be utilised in both blown and vacuum lines, and is
capable of removing ferrous and stainless steel contamination introduced
by incoming ingredients and line wear etc from flour, sugar, granulates
and other powders at line speeds up to 25 metres per second.
This new product incorporates a centrally positioned high intensity
magnetic grid cartridge with 'easy clean' facility. The magnetic cartridge
is secured into the housing via quick release toggle clamps which
dramatically reduces the time required to clean the unit, which can
be a short as 30 seconds.
As an added benefit the unit is also supplied with a lockable anti-tamper
proof cover and blue metal detectable silicon rubber seal.
The PneuMag is an invaluable addition to any food manufacturers quality
assurance plan and can be used in conjunction with already established
HACCP schemes.
For further information on the PneuMag or our comprehensive range
of Magnetic Separators call our experts today ++ 44 (0) 114 225 0555
for a free site survey.
Product Sheet (74K).
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