Taking
unique advantage of open air Corona discharge, directed
to the surface requiring treatment, 3DT's self contained
BottleDyne pre-treating systems set new standards
for Corona technology. It's now possible to inline
Corona treat virtually any extrusion or injection
blow molded container at line speeds of up to 7,000
parts per hour. Treatment is done delicately, quickly
and efficiently, without any damage to the surface
being treated and without any adverse effect on
the molding, printing or labeling process.
Many engineering
plastic materials have insufficient surface tensions
for printing or bonding. Polypropylene and polyethylene
are prime examples. These materials have many useful
properties, which make them materials of choice
in the container industries. However, their poor
wetability offers severe limitations when it comes
to design choices.
The
BottleDyne systems dramatically improve the
wet-ability of the surface of these materials. These
systems provide a surface treatment that enhances
the ability to bond or print on virtually any container
surfaces. BottleDyne increases the surface tension
of the material to strengthen its "wetability."
This creates a powerful bond between the printing
ink, adhesive or coating and the material surface
for maximum adhesion.
The state-of-the-art
self-contained floor model systems are designed
for easy installation into molding, printing and
filling lines or can be used as stand-alone work-stations.
The
BottleDyne Advantages:
•
Treatment of cylindrical, rounded oval,
rectangular and square containers.
•
Line speeds up to 7,000 parts per hour
•
Treating levels up to 70 mN/m (dyne/cm)
depending on the application.
•
Compact inline and maintenance friendly
designs with one easy to clean or change electrode
assembly.
•
Open air Corona discharge, directed to
the surface requiring treatment, for high treating
levels, even on polypropylene containers.
•
Easy installed into molding, printing and
filling lines or used as a stand alone work-station.
•
No open flame and no heat developments
to contaminate the work environment or to increase
insurance premiums.
•
No damage to the treated surface.
BottleDyne's
powerful Corona treating systems feature:
•
Complete, self-contained floor model,
with powder coated steel enclosure, for mounting
of
conveyor belt, guiding system, electrode assembly,
generator, transformers and control system. The
enclosure is designed with lockable casters and
is prepared for ozone exhaust.
•
Dynamic Corona generators with state-of-the-art,
solid-state circuitry and micro- processor control.
•
Dry high voltage transformers to produce
necessary high voltage levels.
•
Conveyor belt complete with guide system,
polyurethane belts, drive and idle rollers and DC
drive motor and variable speed control.
•
Electrode assembly with special profiled
electrode and counter electrode for high efficiency
pre-treatment.
•
Lane jam detection system.
•
PLC based control system programmed to
meet all control requirements.
•
Operator consoles with human machine
interface (HMI), includes: Mono-chrome touch screen
with status menu, run time log, service hour log
and alarm/trouble shooting screen.
Optional equipment:
•
Piece counter and automatic carton shift
•
Ozone cleaning system
•
Remote control interface
