One
1/4" open air line, operating at 80 PSI on an eight-hour
schedule, will cost $1500/year. The adjustable Air Saver
Compressed Air Nozzles
would use 70 percent less air - only $450/year - and provide
375 SCFM of air, compared to 36 SCFM from the open air
line. |
|
Advantages
+ Low
initial and operating costs
+ Generates
highest thrust with lowest possible air consumption
+ Adjustability
makes them easy to adapt to existing applications and
cut air use
+ Greatly
reduces demand on the compressor
+ Meet
OSHA noise and dead-end pressure requirements
+ No RF/EMI
interference
+ Easy
to control flow/force
|
Uses
+ Ejecting
parts from molding machines and stamping presses
+ Blow
off chips, trim scrap, swarf
+ Part
cleaning before painting
+ Plant
air conservation and noise reduction
+ Cooling
molded or cast parts
+ Cleaning/cooling
of metal strip and plastic/paper webs
+ Cleaning/cooling
of conveyorized or transfer line parts
|

Model 40009, 48009 Dimensions
Cuts
compressed air use an average of 70%, increases output 25
times
Compressed Air
Nozzles harness the power
of compressed air to do BIG blow-off, cooling and parts ejection
jobs, without spewing raw compressed air and noise all over
your plant. It's ideal for anything from a hand-held blow-off
gun to multi-unit nozzle manifolds for conveyorized product
or transfer lines. Even small air usage applications can show
major cost reductions.
Compressed Air
Nozzles gives you cost
and performance advantages with air amplification. It amplifies
your compressed air flow 25 times, delivering high thrust
with just a fraction of the compressed air wasted by open
air lines.
A system-wide
changeover to Compressed Air Nozzles
can be like adding compressor capacity. They'll:
-
cut your
energy bill
-
increase
air flow with reduced noise level
-
reduce demand
on your compressor
-
give you
a return on investment in days.
How
do Compressed Air Nozzles
work?
Compressed Air
Nozzles release a tiny
amount of compressed air at near-sonic velocity through a
fine, ring-shaped nozzle. As the high-speed "tube"
of air emerges from the nozzle, it creates a strong vacuum
along its sides, pulling a much larger volume of surrounding
air into the stream. At 12" in front of the nozzle, the
airstream is 3-1/2" diameter and capable of producing
force levels of 3.4 to 20.1 ozs. (96 - 570 kg) depending on
the setting.
Stainless
steel or aluminum construction
Low-cost aluminum
Compressed Air Nozzles
are ideal for most industrial applications. Stainless steel
units are ideal for:
-
food processing
applications
-
hot corrosive
environments
-
maximum
durability in harsh environments
| Nozzle Blow
Off Force in Oz of Thrust |
Distance
from
Target |
Pressure (PSIG) |
| 20 |
30 |
40 |
50 |
60 |
70 |
80 |
90 |
100 |
| 6" |
3.5 |
6.0 |
7.7 |
9.9 |
12.2 |
14.3 |
16.5 |
18.1 |
20.6 |
| 12" |
3.4 |
5.4 |
7.6 |
9.6 |
11.5 |
13.8 |
15.9 |
17.8 |
20.1 |
| 18" |
3.2 |
4.6 |
6.9 |
8.3 |
10.0 |
11.9 |
13.3 |
15.2 |
16.8 |
Compare
Compressed
Air Nozzles
with your method
|
Conventional Air Movers - Consumption and Costs |
| |
Size |
Air Consumption |
Cost per 1000
Cu.Ft. @ 100 psi |
| 80 psi |
LPM |
100 psi |
LPM |
Per Day |
Per Year |
| Pipe Nipple |
3/8"
x 2' |
290 |
8207 |
350 |
9905 |
$ 41.60 |
$ 10,858 |
| Copper
Tube |
1/4"
x 1' |
36 |
1019 |
42 |
1189 |
$ 5.04 |
$ 1,310 |
| Copper
Tube |
1/2"
x 1' |
19 |
5377 |
240 |
6792 |
$ 28.80 |
$ 7,488 |
| Hole in
Pipe |
1/8" |
18 |
509 |
22 |
623 |
$ 2.64 |
$ 686 |
| Hole in
Pipe |
1/4" |
70 |
198 |
86 |
2434 |
$ 10.80 |
$ 2,228 |
| ARTX
Model 48009 15 cfm @ 80 psi
| |
|
|
|
$ 1.76 |
$ 458 |
Cost is based on $0.25 per 1000 cu.ft.
of air per hour and duty cycle of 8 hours per day, 260 days
per year.
|
Compressed air cost
1 100 Hp compressor cost
approximately $35,000 per year to operate.
| Power
Cost = |
Hp x 0.746 x
hour x rate |
= $34,800 |
| motor
efficiency |
OR
| Power
Cost = |
Hp x 0.746 x
6,000 x 7 cents/kw |
= $34,800 |
| 90% |
|
General Information on Noise in the Workplace
| Sound Level |
Application |
Recommended NIOSH
Tolerance
(w/o ear protection) |
| 110 |
1/2"
Open Pipe |
30
min. |
| 105 |
3/8"
Open Pipe |
1
hr. |
| 102 |
1/4"
Copper Tube |
90
min. |
| 92 |
|
6
hrs. |
| 90 |
|
8
hrs. |
| 85 |
Targeted
sound levels for most
manufacturing facilities |
| 60 |
Normal
conversation -- An increase
or decrease of 10% in sound levels
makes a substantial difference in the
ear-damaging effects of noise. |
|
|
| Model |
Noise Level dBA |
psi |
cfm
|
|
| 38038 |
76 |
@80 |
15 |
| 48009 |
72 |
@80 |
15 |
| 15008 |
72 |
@80 |
15 |
| 15015 |
76 |
@80 |
20 |
| 85006 |
72 |
@80 |
24 |
| 85012 |
72 |
@80 |
48 |
| 38050 |
74 |
@80 |
15 |
Air Saver
High-Thrust Wedge Jet
|
High-Thrust Wedge Jet Model 38050
Sta-Put Hose Model 40001 and 38050
Available in Stainless Steel Model 30050
25:1
Air Amplification
Wedge Jet Blow-Off Force in Ounces of Thrust |
| Distance
from Target |
Pressure |
| |
20
psi |
40
psi |
60
psi |
80
psi |
100
psi |
| 6" |
8 |
20 |
28 |
34 |
39 |
| 12" |
6 |
14 |
22 |
29 |
35 |
| 18" |
4 |
10 |
17 |
24 |
30 |
| Air
usage cfm |
10 |
16 |
22 |
28 |
32 |
Flow Pattern Wedge Model 38050 (side)
Flow Pattern Wedge Model 38050 (top)
|
Advantages
of Air Saver High-Thrust Wedge Jet
- 25:1 Air Amplification
- Low initial and operating
costs
- Highest thrust of
any blow-off nozzle
- Reduce compressed
air costs by 30%
- Easy to control flow/force
- Instant on/off
- Meets
OSHA noise and dead-end pressure requirements
- No maintenace, no
moving parts
- No electricity or
explosion hazard
- No RF/EMI interference
- No vibration
- Reduces noise levels
of open air lines by 30 dBA
- Provides wide blow-off
for stamping, sand blasting, drying, and parts ejection
- Manifolds available
for Model 38050 series
Dimensional Drawing Wedge Model 38050
6" Manifold Model 38006,
Short Pipe Nipples
Model 38006-2
and Wedge Model 38050
|
| Fixed
Flow Compressed Air Nozzles |
|
Model
48010/48008
Air
Saver Nozzle Model 48010
|
Advantages
of Compressed Air Nozzles
- Generates high thrust
with lowest possible air
conumption 9 cfm @ 80 psi
- 25:1 Amplification
ratio increases airflow
without increasing compressed air consumption
- Greatly reduces demand
on the compressor
- Low initial and operating
costs
- Meets
OSHA noise and dead-end pressure requirements
Use
Compressed Air Nozzles For
- Ejecting parts from
molding machines and stamping presses
- Blow off of chips,
trim scrap, swarf
- Part cleaining before
painting
- Plant air conservation
and noise reduction
- Cooling molded or
cast parts
- Cleaning/cooling of
metal strip and plastic/paper webs
- Cleaning/cooling of
conveyorized or transfer line parts
- Manifolds available
for multiple units
Compressed
Air Nozzles Model 48008
Compressed
Air Nozzles
Model 48010/48008 Flow Pattern
|
| Nozzle
Blow-Off Force in Ounces of Thrust |
| Distance
from Target |
40 psi
| 50 psi
| 60 psi
| 70 psi
| 80 psi
| 90 psi
| 100 psi
|
| 6" |
4.5 |
5.7 |
6.1 |
7.5 |
8 |
10.7 |
11.6 |
| 12" |
4 |
5.5 |
5.7 |
7 |
8.3 |
9.7 |
11 |
| 18" |
3.7 |
5 |
5.2 |
6.9 |
7.5 |
8.3 |
10.8 |
Compressed
Air CFM
Consumption LPM |
6
170 |
6.5
184 |
7
198 |
8
226 |
9
255 |
10
283 |
11
311 |
| Force
Compressed Air Nozzles |
|
Compressed
Air Nozzles Model 48007
Compressed
Air Nozzles Model 48007
|
Advantages
of Fixed Flow Force Compressed Air Nozzles
- Reduced noise level
- Increase air flow
- Strong thrust
- 25:1 air amplification
- Reduced compressed
air consumption
Use
Force Compressed Air Nozzles For
- Replace copper tubes
and pipes
- Moving large amounts
of scrap
- Cleaning molds
- Blasting heavy materials
Model
48007 Flow Pattern
|