What is a Diaphragm Seal?

What is a Diaphragm Seal?

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  What is a Diaphragm Seal?

A Diaphragm Seal is a device consisting of a diaphragm firmly clamped between two suitable flanges and properly gasketed to prevent leakage of liquid or gas. In this type of device a diaphragm, which is a "dividing membrane or a thin partition", acts as a barrier to a liquid or gas that may tend to clog or corrode the sensing element in a pressure instrument and therefore render the pressure instrument useless. This type of device is sometimes called a chemical seal or gauge protector.

DIAPHRAGM SERIES

The Versa Diaphragm Seal is available in two basic sizes - a small size and a large size. The small size is the 100 & 300 Series Seals and the large size in the 106 & 306 Series Seals. The difference between the two Series is that the 106 & 306 effective diaphragm area used by the 100 & 300 Series. Therefore, the 106 & 306 should be the choice for all sensitive and low-pressure applications.

CONTINUOUS TYPE
All the 100, 106, 300 and 306 Series diaphragm seals are continuous type for safety. This is especially important when a diaphragm seal is used in a hazardous application. With this type of construction the diaphragm will aid in containing the process media should the pressure instrument be accidentally broken or removed. This is very important should the process media be either corrosive or a harmful gas. This also, allows the process to continue to run until a convenient time to shut down the process line and replace the damaged pressure instrument.

DIAPHRAGM SEALS - Special Features
CLEANOUT TYPES
All seals are of the cleanout type except the 100A or 106A. The bolts of the cleanout type can be removed and separated at the flanges for cleaning, liquid filling, calibrating, welding, or other purposes, without the loss of liquid fill fluid.

NON-CLEANOUT TYPES
The bolts of the non-cleanout style (100A or 106A) MUST NOT be removed. Loss of liquid fill fluid will result, as the diaphragm is NOT held in the instrument flange.

FILL/BLEED PORT
All seals come standard with a Fill/Bleed port. This tapped hole in the instrument flange gives access to the fill area above the diaphragm. This port is used for filling the pressure instrument/seal combination and for bleeding excess fluid from the system.

TYPE 300 & 306 WELDED METAL DIAPHRAGM

In this type of seal the metal diaphragm is welded at its periphery to the instrument flange. The advantage of using this type of seal is that it will retain the liquid fill fluid with less danger of leakage. It is very popular because of this feature and is usually the lowest in cost. This type of seal is classified as a throw away type because it cannot be repaired if the diaphragm is damaged or worn out; therefore, it must be replaced with a new diaphragm seal. All welded seals are of the cleanout type.

TYPE 100 & 100B WELDED METAL DIAPHRAGM
In this type of seal the diaphragm can be replaced if worn out or damaged. The seal can be rebuilt many times, thus restoring it to a”LIKE NEW”condition and lowering the cost. For this type of seal to be the cleanout type, you must use the 100AC which has a snap in diaphragm allowing the flanges to be separated without loss of fill fluid. The 100A is NOT a cleanout type Seal.

TYPE 100 & 100B WITH VITON DIAPHRAGM
Viton diaphragms are suitable for use with extremely low pressures and high vacuums. In the cleanout style, the diaphragm is bolted to the instrument flange. In the non-cleanout style, the diaphragm is bolted between the flanges.

TYPE 100 & 100B WITH TEFLON DIAPHRAGM
The Teflon diaphragm seal is truly the top of the line of diaphragm seals regardless of manufacturer and many have discovered that the Versa Seal is superior. This type of seal is very forgiving due to abuse or error.

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What is a Diaphragm Seal?


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