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 Immersion heaters are devices which are installed in tanks or containers to heat a liquid. Immersion heaters installation can be over-the-side, flanged or srew plug (threaded).
Immersion heaters are designed for direct contact heating of water, oils, viscous materials, solvents, process solutions and gases for many industrial heat applications. Since all heat is generated within the liquid or process, virtually 100% energy efficiency is achieved. Various temperature control options permit very tight process temperature  control. Basic mounting options of threaded screwplug connections, flanges, or simple over-the-side designs facilitate customer installation. A large selection of designs is available from stock for immediate delivery. Products are available for heating any fluid; from plain water to corrosive solutions, highly viscous oils, and for many specialized applications such as high pressure and hazardous areas. Custom engineered designs are also available from Heaters Controls & Sensors Ltd.
Immersion heaters apply heat directly at virtually 100 percent efficiency. Basic piping options include threaded, flanged, or welded. Various temperature control options permit very tight process temperature control. Heaters Controls & Sensors Ltd offers a large selection of electric immersion heaters for heating any fluid, from plain water to corrosive solutions, highly viscous oils, and for many specialized applications such as high-pressure and hazardous locations.
Immersion Heater Products
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Circulation Heaters
Circulation Heaters - The wide variety of options make Circulation Heaters suitable for most applications like Heating Fuel oil, Air, Steam Superheating, Corrosive gases & liquids, Water and or delicate liquids like brewers grain for Beer.
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Flanged Immersion Heaters
Flanged Immersion Heaters are ideal for generating steam and heating gases and liquids in pressure vessels and tanks, flanged immersion heaters are hairpin-bent tubular elements welded or brazed into a flange and provided with electrical enclosures. Flanged immersion heaters are available in a wide selection of flange sizes and with a variety of electrical enclosures.
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Flange Heaters - Tank Heaters
Flange Heaters - flanged immersion tank heaters come in a wide variety of configurations, styles, and shapes. By selecting the best sheath material, choosing the optimum fitting method and manufacturing the elements to any desired watt density you can expect the optimum engineered heating solution for your requirements.
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Over-The-Side Immersion Heaters
Over-The-Side Immersion Heaters occupy little workspace, require no tank penetrations, and are easily withdrawn for servicing and replacement. They are immersed within a tank to evenly distribute heat in a variety of applications including acid or alkali solutions.
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Pipe Plug Immersion Heaters
Pipe plug immersion heaters are generally used in small to medium size containers at pressures up to 3000 psi and are screwed directly through a threaded opening in the tank wall. Tubular heating elements are brazed or welded in a brass, steel or stainless steel pipe plug. Ratings from 350 watts to 38kw and numerous variations and options are available.
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Quartz Immersion Heaters And Teflon Immersion Heaters
Quartz immersion heaters are metal tubular elements that are encased within a heavy wall quartz outer sheath. Teflon immersion heaters have a .030 wall of Teflon covering a metal element. This heater has a positive metal ground and superior anti corrosive characteristics that make it ideal for immersion into solutions like HCL, HF, Nitric or Chromic Acid.
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Screw Plug Immersion Heaters
Screw Plug Immersion Heaters consist of hairpin bent tubular elements brazed or welded into a screw plug and provided with wiring boxes for electrical connections.
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Recirculation Heaters
Recirculation Heaters - The wide variety of options make Recirculation Heaters suitable for most applications like Heating Fuel Oil, Air, Steam Superheating, Corrosive Gases & Liquids, Water and or delicate liquids like brewers grain for Beer.
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Immersion Heaters - Flanged Immersion Heaters, Over-The-Side Immersion Heaters, Screw Plug Immersion Heaters