Titan CC Series, Continuous Batch Centrifugals, Western States

Titan CC Series Continuous Batch Centrifugals

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  Titan CC Series Continuous Batch Centrifugals from Western States
The Titan CC Series of continuous centrifugals combines new innovations with proven Western States design to meet the investment, operation and maintenance requirements of high capacity modern sugar processing.

The Titan CC features a redesigned feed system incorporating a needle type feed valve for more efficient feeding, larger baskets and higher horsepower motors for increased capacity. The Titan CC continues to use the proven tripod suspension, centrifugally cast stainless steel basket and efficient side feed arrangement.

Titan 1400 Continuous Centrifugal w/callouts

Totally Enclosed Feed System

The Titan CC Series feed system is comprised of a manual isolation valve, air-electric feed shut off valve, needle type feed control valve and a totally enclosed feed tube. All components in contact with the feed stream are stainless steel. The needle valve is an infinitely variable orifice which can be quickly changed to compensate for varying feed stream viscosities and head to maintain a consistent feed to the centrifugal. Orifice size is varied without interruption of the feed stream. The totally enclosed feed tube and feed guide rod direct the massecuite stream into the loading bowl. Being totally enclosed, the feed stream is protected from the cooling effects of windage.

The Western States' side feed arrangement provides a smooth, uninterrupted massecuite flow and the deep acceleration bowl allows the massecuite to accelerate to the speed of the basket before being distributed across the filtering screen. The deep loading bowl and the side-feed arrangement have been shown to produce a more uniform and uninterrupted coverage of the filtering screen than center-feed arrangements. Better coverage means more efficient filtering and more productive operation. The Titan CC is designed to maintain the constant feed rate established by the operator at start-up. Automatic motor load monitoring and adjustment of the variable needle valve is provided by a pneumatic operator and programmable control.

Needle Valve

The needle valve feed system is an infinitely variable orifice which can be quickly changed to compensate for varying feed stream viscosities and head to maintain a consistent feed to the centrifugal. Orifice size is varied without interruption of the feed stream. Orifice design insures a concentric feed stream for better massecuite distribution.

Reliable automatic operation is provided by a PLC based control responsive to motor amps and pneumatically operated valve control. Designed with few moving parts for low maintenance and long life. Incorporates proven Western States feed valve design using side-feed for non-clogging operation and 100% screen coverage, feed guide rod with water connection for axial injection into the massecuite feed stream and integral halo stream for preheating of feed stream while minimizing crystal melting.

Side View w/callouts

Titan CC Curb

The curb (monitor case) forms the housing and support structure for the rotating elements and contains internal compartments for separated sugar and molasses. An overrunning slinger/seal is incorporated at the larger diameter of the basket to prevent leakage between sugar and molasses compartments. The "thin" metal parts of the molasses compartment are made of stainless steel. An all stainless steel curb assembly is available.

Tripod Support

In Titan CC Series, the center of gravity of the spindle and basket assembly is located between the spindle bearings. The rotating components are mounted within the curb using elastomeric mounting pads. Locating the mounting close to the center of rotation reduces the load on the elastomeric elements. The low center of gravity of the rotating mass and the unique design of the flexible-support assemblies provide smooth, stable operation.

Drive System

Power is transmitted through a set of belts and pulleys from the squirrel cage induction drive motor to the basket spindle assembly. Drive belt tension is maintained by an adjustable motor base. The driven pulley is separately supported on its own bearings and connected to the basket spindle with a flexible coupling. This feature isolates the spindle bearings from the undesirable radial load imposed by the belt drive of larger, higher capacity motors. The drive spindle is assembled with heavy-duty, anti-friction type bearings that are designed to meet all normal load and duty conditions. The bearings are lubricated with filtered oil circulated by a pump common to the centrifugal battery. A flow switch is provided at the centrifugal to assure oil flow to the bearings. The squirrel cage induction motor is simple and reliable. The drive motor is provided for wye start-delta run. Electronic soft-start starting is available.

Titan CC Drive and Basket Assembly

Conical Basket

The Western States' basket is a one piece, centrifugally cast, heat treated, special alloy, stainless steel. Providing maximum resistance to stress corrosion cracking. Centrifugal casting allows a tapered cross section of the basket wall to provide maximum strength while reducing the rotating mass of the basket. Dynamic balancing ensures smooth operation. A series of wide annular grooves are precision machined in the bowl, then holes are accurately drilled within the grooves to provide unrestricted drainage. An 8 mesh stainless steel woven wire backing screen is fitted in a recessed surface of the basket and permanently welded in place. The backing screen is calendered to provide maximum support for the working screen while minimizing deformation. Soft nickel chrome-plated or stainless steel filtering screens are available in a wide variety of open areas and slot sizes for all types of massecuites. Western States' screen clamp system is quick and reliable. The top-bolted screen clamp holds the filtering screen firmly in place between the mating surfaces of the clamp and basket. No special fixtures or rings are required. Screens can be replaced without disassembly. The fastening bolts are isolated from the massecuite stream.

Pretreatment and Processing Controls

Proper pretreatment of the massecuite before it is distributed onto the screen is crucial for good separation and optimum capacity. The totally enclosed feed system has a hollow stainless steel feed guide rod passing through the orifice and extending the length of the enclosed feed tube. The feed guide rod has 4 drilled holes located just below the orifice which allows for the injection of process water directly into the feed stream. Coaxial introduction of water allows the massecuite and the precisely metered water to mix thoroughly and evenly with no splashing. A halo steam collar is fitted to the enclosed feed tube to allow the addition of steam into the feed tube. Surrounding the feed stream with steam raises the temperature of the massecuite before it enters the loading bowl. The basket is fitted with a perforated, adjustable pipe to introduce live steam directly onto the face of the basket. By using live steam directly on the sugar, the viscosity of the molasses is reduced resulting in increased capacity. For processing high-grade sugar, water can be injected into the steam pipe to provide washing of the crystal for improved sugar quality. All process water and steam pass through a flowmeter and pressure gauges for complete operator control and repeatability.

One Piece Centrifugally Cast Conical Basket

Titan CC bowl

 

Rearview of Titan CC

Rearview of Titan CC

Control Console

Maximum capacity and operating efficiency are obtained from continuous centrifugals when the product quality is monitored and the machine operating conditions are varied accordingly. The operator control console is provided with the Titan CC Series for this purpose. The console provides all of the controls and feedback information to allow the operator to maintain complete control of the process parameters. A flowmeter and pressure gauge for process water and pressure gauges for process steam are mounted on the console. Electrical controls for start/stop of the motor, manual open and close of the needle valve and manual/automatic selector switch. For automatic operation, a load set dial and motor ammeter are included. Manual wash-up and steam-out controls are also provided. All water, steam and air connections are terminated at a manifold on the back of the console and are easily connected to a manifold mounted on the centrifugal.

Support Services
Western States' support begins before the sale and lasts a lifetime. Western States can provide installation design assistance for adding a centrifugal to an existing battery or replacing another brand with a new Western States centrifugal. Complete structural steel drawings can be provided for your specific installation. Our installation experts can show you how to install your Western States centrifugal with the minimum of changes to your existing installation. Western States has a full staff of trained and experienced commissioning personnel to assist you in installation and commissioning of new centrifugals or maintaining your existing Western States centrifugals. We will train your maintenance and operating personnel either in your factory or at Western States' Hamilton, Ohio headquarters. Western States maintains a large stock of spare parts. We understand the sugar industry and know that during the milling season time is money. Emergency parts can often be shipped the same day. A complete rebuild program is available to help you keep your Western States centrifugals operating like new. Western States centrifugals are never obsolete. Any part manufactured by Western States will always be available. Western States centrifugals manufactured more than 40 years ago are still operating and supported.

Basket

  • Centrifugally cast stainless steel for maximum resistance to stress corrosion cracking.
  • Large machined annular grooves and large drilled holes for maximum drainage.
  • Welded-in stainless steel backing screen for solid support of filtering screens.

Feed System

  • Side feed for maximum unobstructed flow of massecuite and 100% screen coverage.
  • Fully enclosed to prevent cooling of the feed stream by outside air and to minimize the effect of windage on the feed stream.
  • Needle type feed valve provides infinitely adjustable orifice without the need to stop the feed.
  • Simplified design with fewer moving parts for reduced maintenance and greater reliability.
  • Feed guide rod for axial injection of process water into the feed stream.
  • Halo steam for quick heating of the massecuite feed stream without crystal melting.
  • All process contact parts constructed of 304L stainless steel.

Acceleration Pot

  • Proportionally designed for each basket size to provide maximum acceleration of the massecuite.
  • Top-bolted construction for ease of maintenance and quick screen replacement.
  • All stainless steel construction

Drive Motor

  • Graduated motor sizing to take maximum advantage of larger basket sizes.
  • Rugged V-belt drive for long life and maximum reliability.
  • Separately supported motor base on larger sizes.

Process Controls

  • Axial injection of process water into the massecuite feed stream to assure more even mixing of the water with the feed stream.
  • Better mixing eliminates free water in the basket which reduces sugar losses.
  • Steam addition to the enclosed feed system to surround the feed stream with steam to quickly raise the temperature without melting crystals.
  • Steam pipe located parallel to the basket surface to allow addition of live steam directly onto the sugar surface to improve viscosity and increase throughput.
  • Full set of gauges and flowmeter for precise control over processing water and steam additions.
  • All process and clean-up controls located in a self-contained operator console.
  • Simple manifold connection of water and steam lines between centrifugal and operator console.
  • All piping factory preassembled prior to shipment.

Controls

  • PLC based control system too automatically maintain feed rate by adjusting orifice size to compensate for changes in head pressure.
  • Wye-delta and soft-start arrangements available.

REQUIRED UTILITIES

Water 50 psig (3.5 kg/cm2)
150 ~ 210°F (63 ~ 100°C)</td> </tr> <tr align="CENTER"> <td><b>Air</b></td> <td>100 psig (7 kg/cm<sup>2</sup>), clean and dry as possible<br> One standard cfm (4.7 x 10<sup>-4</sup> m<sup>3</sup>/sec) intermittently per centrifugal</td> </tr> <tr align="CENTER"> <td><b>Steam<br> Process, low grade</b></td> <td>10 ~ 60 psig (0.7 ~ 4.3 kg/cm<sup>2</sup>), dry steam 6 lbs/min (2.7 kg/min)</td> </tr> <tr align="CENTER"> <td><b>Steam<br> Process, high grade</b></td> <td>10 ~ 60 psig (0.7 ~ 4.3 kg/cm<sup>2</sup>), dry steam 10 lbs/min (4.5 kg/min)</td> </tr> <tr align="CENTER"> <td><b>Steam<br> Clean up</b></td> <td>15 psig (1.1 kg/cm<sup>2</sup>) saturated steam</td> </tr> </table> </td> </tr> <tr> <td valign="top" height="37"> <hr noshade size="1"> <table border="1" width="100%" cellpadding="5" cellspacing="0" > <tr> <td colspan="2" align=CENTER > <h3><b>LUBRICATION</b></h3> </tr> <tr> <td align=CENTER width="27%"> <b>Oil lubricated</b> </td> <td align=CENTER width="73%">Circulating oil lubrication system supplied by Western States<br> Pressure delivery, gravity return </td> </tr> </table> </td> </tr> <tr> <td valign="top" height="232"> <hr noshade size="1"> <table border="1" width="100%" cellpadding="5" cellspacing="0"> <tr> <td colspan="4" align="CENTER" valign="top"> <h3><b>BASKET</b></h3> </td> </tr> <tr align="CENTER"> <td><b>Model</b></td> <td><b>TITAN 1100 CC</b></td> <td><b>TITAN 1300 CC</b></td> <td><b>TITAN 1400 CC</b></td> </tr> <tr align="CENTER"> <td><b>Dimensions</b><br> <b>Diameter</b></td> <td>1100 mm</td> <td>1300 mm</td> <td>1400 mm</td> </tr> <tr align="CENTER"> <td><b>Dimensions<br> Slope</b></td> <td>30°</td> <td>30°</td> <td>30°</td> </tr> <tr align="CENTER"> <td><b>Screen<br> Backing</b></td> <td colspan=3>One piece, 4 mesh stainless steel welded to basket shell Calendered to provide even support for the working screens</td> </tr> <tr align="CENTER"> <td><b>Screen<br> Working</b></td> <td colspan=3>Three piece chrome plated nickel Stainless steel available</td> </tr> <tr align="CENTER"> <td><b>Screen Fit</b></td> <td colspan=3>Top replaceable without special tools or fixtures Removal of the feed system or accelerator not required for screen replacement</td> </tr> <tr align="CENTER"> <td><b>Construction</b></td> <td colspan=3>Centrifugally cast stainless steel, welded stainless steel bottom slinger and replaceable stainless steel top slinger</td> </tr> </table> </td> </tr> <tr> <td valign="top" height="83"> <hr noshade size="1"> <table border="1" width="100%" cellpadding="5" cellspacing="0"> <tr> <td colspan="2" align="CENTER" valign="top"> <h3><b>MATERIALS OF CONSTRUCTION</b></h3> </td> </tr> <tr align="CENTER"> <td width="19%"><b>Basket</b></td> <td width="81%">Stainless steel, centrifugally cast, with stainless steel bottom and top slingers</td> </tr> <tr align="CENTER"> <td width="19%"><b>Curb & Curb Top</b></td> <td width="81%">Carbon steel with internal surfaces epoxy coated<br> Stainless steel labyrinth<br> All stainless steel construction available</td> </tr> <tr align="CENTER"> <td width="19%"><b>Feed System</b></td> <td width="81%">All process contact parts stainless steel</td> </tr> </table> </td> </tr> <tr> <td valign="top" height="206"> <hr noshade size="1"> <table border="1" width="100%" cellpadding="5" cellspacing="0"> <tr> <td colspan="2" align="CENTER" valign="top"> <h3><b>FEED SYSTEM</b></h3> </td> </tr> <tr align="CENTER"> <td width="19%"><b>Type</b></td> <td width="81%">Needle valve with infinitely adjustable orifice and feed guide rod<br> Totally enclosed feed tube</td> </tr> <tr align="CENTER"> <td width="19%"><b>Feed</b></td> <td width="81%">Side feed for uninterrupted flow, elimination of scaling and 100% screen coverage for maximum production</td> </tr> <tr align="CENTER"> <td width="19%"><b>Acceleration</b></td> <td width="81%">Top bolted deep feed pot to assure massecuite is accelerated to basket speed before moving onto the screen to minimize crystal breakage and extend the life of the working screen</td> </tr> <tr align="CENTER"> <td width="19%"><b>Pre-treatment</b></td> <td width="81%">Feed guide rod for axial injection of process water directly into the feed stream and eliminate free water in the basket which can cause crystal dissolution<br> Halo steam for radial application of steam to the feed stream inside the enclosed feed tube for localized heating</td> </tr> <tr align="CENTER"> <td width="19%"><b>Arrangement</b></td> <td width="81%">Needle valve for feed rate control<br> Knife type, air operated, feed shut off valve<br> Knife type, manually operated, isolation valve</td> </tr> <tr align="CENTER"> <td width="19%"><b>Control</b></td> <td width="81%">Air operated to automatically adjust orifice to maintain preset feed rate<br> PLC based control to monitor motor load and operate needle valve</td> </tr> </table> </td> </tr> <tr> <td valign="top" height="183"> <hr noshade size="1"> <table border="1" width="100%" cellpadding="5" cellspacing="0"> <tr> <td colspan="4" align="CENTER" valign="top"> <h3><b>DRIVE MOTOR</b></h3> </td> </tr> <tr align="CENTER"> <td><b>Model</b></td> <td><b>TITAN 1100 CC</b></td> <td><b>TITAN 1300 CC</b></td> <td><b>TITAN 1400 CC</b></td> </tr> <tr align="CENTER"> <td><b>Horsepower</b></td> <td>100 HP (75 KW)</td> <td>125 HP (93 KW)</td> <td>150 HP (112 KW)</td> </tr> <tr align="CENTER"> <td><b>Mounting</b></td> <td>Foot mounted, shaft down</td> <td>"C" flange</td> <td>"C" flange</td> </tr> <tr align="CENTER"> <td><b>Type</b></td> <td>TEFC</td> <td>TEFC</td> <td>TEFC</td> </tr> <tr align="CENTER"> <td><b>Insulation</b></td> <td>Class "F"</td> <td>Class "F"</td> <td>Class "F"</td> </tr> <tr align="CENTER"> <td><b>Service Factor</b></td> <td>1.0</td> <td>1.0</td> <td>1.0</td> </tr> <tr align="CENTER"> <td><b>Drive Belts</b></td> <td>6 V-belts<br> 5 V cross section</td> <td>8 V-belts<br> 5 V cross section</td> <td>8 V-belts<br> 5 V cross section</td> </tr> </table> </td> </tr> <tr> <td valign="top" height="159"> <hr noshade size="1"> <table border="1" width="100%" cellpadding="5" cellspacing="0"> <tr> <td colspan="2" align="CENTER" valign="top"> <h3><b>CONTROLS</b></h3> </td> </tr> <tr align="CENTER"> <td width="22%"><b>Feed Control</b></td> <td width="78%">PLC based to monitor load and adjust feed rate</td> </tr> <tr align="CENTER"> <td width="22%"><b>Operator Control</b></td> <td width="78%">Self-contained console containing all process water and steam valves and clean-up water and steam valves</td> </tr> <tr align="CENTER"> <td width="22%"><b>Instrumentation</b></td> <td width="78%">Flow meter for process water<br> Pressure gauges for process water and steam<br> Motor load meter</td> </tr> <tr align="CENTER"> <td width="22%"><b>Motor Starter</b></td> <td width="78%">Wye-start/delta-run or soft start</td> </tr> <tr align="CENTER"> <td width="22%"><b>Programming</b></td> <td width="78%">Hand-held loader<br> Laptop computer and software available</td> </tr> </table> </td> </tr> 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