Manual
Thermoplastic Valves
Complete
Specification Guide
1.
Type 21 True Union Ball Valves
1.1
PVC and CPVC
1.1.1
All True Union Ball valves in PVC or CPVC shall be specified
Chemline Type 21 Isolator Series or equal sizes ½"
to 2", rated at 230 psi maximum working pressure and 2½",
3", & 4" 150 psi maximum working pressure with
EPDM, Viton, CPE, Hypalon, or Nitrile seals. Cushioned Teflon
PTFE ball seats shall be provided for positive closure with
minimum stem torques.
1.1.2
All valves sizes ½" to 4" shall be supplied with double
stem blowout-proof design o-rings for safety. The top o-ring
groove shall be deeper so that if excessive force is applied
it will shear and the lower o-ring will remain intact and the
valve will continue to hold pressure.
1.1.3
All valves shall be full port and two-way blocking.
1.1.4
All valves ½" to 2" shall have threaded inserts and
2½" to 4" shall have a pad mount for easy mounting
to supports.
1.1.5
Socket ends ½" to 4" shall be Schedule 80 and conform
to ASTM D-2467.
1.1.6
Threaded ends ½" to 4" shall be Schedule 80 and conform
to ASTM D-2464. (Note 1)
1.1.7
Flanged ends ½" to 4" shall be ANSI Class 150, one-piece
factory moulded, using no cemented nipples. This to ensure maximum
strength, close tolerance end to end dimensions and eliminating
the possibility of cemented joint failures.
1.1.8
PVC compound shall have an ASTM cell classification 12454-A,
with minimum suffix "A" designation for chemical resistance
as per ASTM D-1784 (CSA Report LO 4000-1172).
1.1.9
PVC compound and EPDM seals shall meet CSA Standard B137.0 para
5.2.1 environmental requirements for toxicity (CSA Report LO
4000-1459).
1.1.10
CPVC compound shall have an ASTM cell classification 23567-A
with minimum suffix "A" designation for chemical resistance
as per ASTM D-178
1.1.11
CPVC compound and EPDM seals shall meet CSA Standard B137.0
para 5.2.1 environmental requirements for toxicity (CSA Report
LO 4000-1459).
1.1.12
All valves shall be custom tagged with manufacturers inspection
number to provide traceability. On request a certificate of
material shall be provided certifying that the PVC or CPVC compound
used shall conform in every respect to ASTM D-1784 and CSA B137.0
para 5.2.1.
(Note
1) - Threaded ends are available up to 4", but are
not normally recommended in 3" or 4".
1.2
Polypropylene
1.2.1
All Polypropylene Ball valves shall be Chemline Type 21 Isolator
Series True Union or equal in sizes ½"
to 4" rated at 150 psi maximum working pressure with EPDM,
Viton, CPE, Hypalon, or Nitrile seals. Cushioned Teflon PTFE
ball seats shall be provided for positive closure with minimum
stem torques.
1.2.2
All valves sizes ½" to 4" shall be supplied with double
stem blowout-proof design o-rings for safety. The top o-ring
groove shall be deeper so that if excessive force is applied
it will shear and the lower o-ring will remain intact and the
valve will continue to hold pressure.
1.2.3
All valves shall be full port and two-way blocking.
1.2.4
All valves ½" to 2" shall have threaded inserts and
2½" to 4" shall have a pad mount for easy mounting
to supports.
1.2.5
Threaded ends ½" to 4" shall be Schedule 80 and conform
to ASTM D-2464 and have stainless steel reinforcing bands to
prevent creep. (Note 2).
1.2.6
Butt fusion ends ½" to 4" shall be compatible with
Chemline polypropylene piping systems.
1.2.7
Flanged ends ½" to 4" shall be ANSI Class 150, one-piece
factory moulded, using no nipples or fabrication to ensure maximum
strength and close tolerance end to end dimensions.
1.2.8
All polypropylene material shall conform to ASTM D-4101 PP 0211B67272
material requirements.
1.2.9
All valves shall be custom tagged with manufacturers inspection
number to provide traceability.
(Note
2) - Threaded ends are available up to 4", but are
not normally recommended in 3" or 4".
1.3
PVDF
1.3.1
All PVDF Ball valves shall be Chemline Type 21 Isolator Series
True Union or equal with sizes ½" to 2" rated
at 230 psi maximum working pressure and 2½", 3" and
4" at 150 psi maximum working pressure with EPDM, Viton,
CPE, Hypalon, or Nitrile seals. Cushion Teflon PTFE ball seats
shall be provided for positive closure with minimum stem torques.
1.3.2
All valves sizes ½" to 4" shall be supplied with double
stem blowout-proof design o-rings for safety. The top o-ring
groove shall be deeper so that if excessive force is applied
it will shear and the lower o-ring will remain intact and the
valve will continue to hold pressure.
1.3.3
All valves shall be full port and two way blocking.
1.3.4
All valves ½" to 2" shall have threaded inserts and
2½" to 4" shall have a pad mount for easy mounting
to supports.
1.3.5
Threaded ends ½" to 4" shall be Schedule 80 and conform
to ASTM D-2464. (Note 3).
1.3.6
Butt fusion ends ½" to 4" shall be compatible with
Chemline PVDF piping systems.
1.3.7
Flanged ends ½" to 4" shall be ANSI Class 150, one-piece
factory moulded, using no nipples or fabrication to ensure maximum
strength and close tolerance end to end dimensions.
1.3.8
All PVDF material shall be unpigmented conforming to ASTM D-3222
Type 2 suspension resin material requirements and also with
USDA Title 21, Chapter I, Part 177.2510 requirements for contact
with food.
1.3.9
All valves shall be custom tagged with manufacturers inspection
number to provide traceability.
(Note
3) - Threaded ends are available up to 4", but are
not normally recommended in 3" or 4".
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2. HC Series High Capacity 6" Ball Valves
2.1 PVC, PP and PVDF
2.1.1
All high capacity 6" Ball valves in PVC, PP or PVDF shall
be large port Chemline High Capacity HC series or equal, with
EPDM, Viton, CPE, Nitrile or Hypalon seals. Cushioned Teflon
PTFE ball seats shall be provided for positive closure with
minimum stem torques.
2.1.2
All valves shall have Teflon trunion bearings and stem bearings
to assure low torque and maintenance free operation. There shall
be no cavity between the body and the ball.
2.1.3
Socket ends shall be Schedule 80 and conform to ASTM D-2467.
2.1.4
Flanged ends shall be ANSI Class 150.
2.1.5
PVC compound shall have an ASTM cell classification 13463-A,
with minimum suffix "A" designation for chemical resistance
as per ASTM D-1784 (CSA Report LO 4000-1172).
2.1.6
All polypropylene material shall conform to ASTM D-4101 PP 0211B67272
material requirements.
2.1.7
All PVDF material shall be unpigmented conforming to ASTM D-3222
Type 2 suspension resin material requirements and also with
USDA Title 21, Chapter I, Part 177.2510 requirements for contact
with food.
2.1.8
All valves shall be custom tagged to provide traceability.
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3.
MT Series Multi L-Port Ball Valves
3.1
PVC and CPVC
3.1.1
All Multi L-Port Ball Valves in PVC or CPVC sizes ½" to
4" shall be Chemline MT Series or equal with
EPDM, Viton, CPE, Nitrile, or Hypalon seals. All ports shall
be true union. Cushioned Teflon PTFE ball seats shall be provided
for positive closure with minimum stem torques.
3.1.2
Seat carrier pieces are to screw in to both left and right ports
allowing valve in both flow patterns to hold full system pressure
while opposite union nut is removed for piping maintenance.
3.1.3
Socket ends ½" to 4" shall be Schedule 80 and conform
to ASTM D-2467.
3.1.4
Threaded ends ½" to 4" shall be Schedule 80 and conform
to ASTM D-2464 (Note 4).
3.1.5
Flanged ends ½" to 4" shall be ANSI Class 150, one-piece
factory moulded, using no cemented nipples. This to ensure maximum
strength, close tolerance end to end dimensions and eliminating
the possibility of cemented joint failures.
3.1.6
PVC compound shall have an ASTM cell classification 12454-A,
with minimum suffix "A" designation for chemical resistance
as per ASTM D-1784 (CSA report LO 4000-1172).
3.1.7
PVC compound and EPDM seals shall meet CSA Standard B137.0 para
5.2.1 environmental requirements for toxicity (CSA Report LO
4000-1459).
CPVC
compound shall have an ASTM cell classification 23567-A with
minimum suffix "A" designation for chemical resistance
as per ASTM D-1784.
CPVC
compound and EPDM seals shall meet CSA Standard B137.0, para
5.2.1 environmental requirements for toxicity (CSA Report LO
4000 -1459).
3.1.10
All valves shall be custom tagged with manufacturers' inspection
number to provide traceability. On request a certificate of
material shall be provided certifying that the PVC or CPVC compound
used shall conform in every respect to ASTM D-1784 and CSA B137.0
para 5.2.1.
(Note
4) - Threaded ends are available up to 4" but are not
normally recommended in 3" or 4".
3.2
PVDF
3.2.1
All Multi L-Port Ball Valves in PVDF sizes ½" to 4"
shall be Chemline MTK Series or equal with Viton,
CPE, Nitrile, or Hypalon seals. All ports shall be true union.
Cushioned Teflon PTFE ball seats shall be provided for positive
closure with minimum stem torques.
3.2.2
Seat carrier pieces are to screw in to both left and right ports
allowing valve in both flow patterns to hold full system pressure
while opposite union nut is removed for piping maintenance.
3.2.3
Threaded ends ½" to 4" shall be Schedule 80 and conform
to ASTM D-2464. (Note 5).
3.2.4
Butt fusion ends ½" to 4" shall be compatible with
Chemline PVDF piping systems.
3.2.5
Flanged ends ½" to 4" shall be ANSI Class 150, one-piece
factory moulded, using no nipples or fabrication to ensure maximum
strength and close tolerance end to end dimensions.
3.2.6
All PVDF material shall be unpigmented conforming to ASTM D-3222
Type 2 suspension resin material requirements and also with
USDA Title 21, Chapter I, Part 177.2510 requirements for contact
with food.
3.2.7
All valves shall be custom tagged with manufacturers inspection
number to provide traceability.
(Note
5) - Threaded ends are available to 4", but are not
normally recommended in 3" or 4".
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4.
GV Series Globe Valves
4.1 PVC
4.1.1
All PVC globe valves ½" to 4" shall be Chemline
GVA Series or equal with EPDM bonnet seal and stem packing.
4.1.2
½" to 2" shall be union bonnet design. 2½" to
4" shall be outside spindle and yoke type with one piece
moulded flanged bodies ANSI Class 150.
4.1.3
Threaded ends ½" to 2" shall be Schedule 80 and conform
to ASTM D-2464.
4.1.4
Flanged ends ½" to 4" shall be one piece factory moulded
flanged bodies, ANSI Class 150.
4.1.5
PVC compound shall have an ASTM cell classification 12454-A,
with minimum suffix "A" designation for chemical resistance
as per ASTM D-1784 (CSA Report LO 4000-1172).
4.1.6
PVC compound and EPDM seals shall meet CSA Standard B137.0 para
5.2.1 environmental requirements for toxicity (CSA Report LO
4000-1459).
4.1.7
Disc shall be polypropylene conforming to ASTM D-4101 PP 0211B67272
material requirements.
4.1.8
All valves shall be custom tagged with manufacturers inspection
number to provide traceability.
4.2
POLYPROPYLENE
4.2.1
All PP globe valves ½" to 4" shall be Chemline
GVB Series or equal with EPDM bonnet seal and stem
packing.
4.2.2
½" to 2" shall be union bonnet design. 2½" to
4" shall be outside spindle and yoke type with one piece
moulded flanged bodies ANSI Class 150.
4.2.3
Threaded ends ½" to 2" shall be Schedule 80 and conform
to ASTM D-2464 and have stainless steel reinforcing bands to
prevent creep.
4.2.4
Flanged ends ½" to 4" shall be one piece factory moulded
flanged bodies, ANSI Class 150.
4.2.5
All polypropylene material shall conform to ASTM D-4101 PP 0211B67272
material requirements.
4.2.6
All valves shall be custom tagged with manufacturers inspection
number to provide traceability.
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5.
CGA Series Gate Valves
5.1 PVC
5.1.1
All PVC gate valves 1½" to 14" shall be Chemline
CGA Series or equal with PVC body flanged to ANSI
Class 150, one piece moulded. Face to face dimensions of valves
up to 8" size will conform to AWWA.
5.1.2
The "gate" shall be a cylindrical sliding plug precision
machined from polypropylene, providing bubble tight closure
and resistance to 29.9" mercury vacuum.
5.1.3
Valve is shall be supplied as standard with a sealed polycarbonate
position indicator and shall have a shallow seating area in
the bottom of valve body to reduce sediment build up.
5.1.4
PVC shafts shall be heavy duty, non-rising, with moulded-in
steel core.
5.1.5
Stem and bonnet O-ring seals shall be EPDM.
5.1.6
PVC compound shall have an ASTM cell classification 12454-A,
with minimum suffix "A" designation for chemical resistance
as per ASTM D-1784 (CSA Report LO 4000-1172).
5.1.7
PVC compound and EPDM seals shall meet CSA Standard B137.0 para
5.2.1 environmental requirements for toxicity (CSA Report LO
4000-1459).
5.1.8
Polypropylene disc material shall conform to ASTM D-4101 PP
0211B67272 material requirements.
5.1.9
All valves shall be custom tagged with manufacturers inspection
number to provide traceability.
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6.
TB Series Butterfly Valves
6.1 PVC Body or PP Body
6.1.1
All butterfly valves sizes 1½" to 14" with a PVC body
shall be Chemline TBA Series or equal. They shall be
wafer style with a one piece PVC moulded body and with a full
set of ANSI Class 150 flange locating boltholes.
All
butterfly valves sizes 1½" to 24" with a PP body shall
be Chemline TBB Series or equal. They shall be wafer
style with a one-piece PP moulded body and with a full set of
ANSI Class 150 flange locating boltholes. In sizes 6" to
24" all polypropylene bodies shall have stainless steel
reinforcing bands to prevent creep.
6.1.3
Discs shall be solid PP (PVC, CPVC, or PVDF) and have double
EPDM (or Nitrile, Hypalon, Neoprene, Viton or CPE) O-ring seals
at the top and bottom assuring that the shaft is non-wetted.
6.1.4
Shaft shall be one piece high tensile stainless steel having
engagement over the full length of the disc with no disc screws.
6.1.5
Seat shall be removable EPDM (Nitrile, Hypalon, Neoprene, Viton
or CPE) and shall provide 100% bubble tight closure all sizes,
with two concentric convex moulded rings on flanged face to
function as a low torque gasket. Seat shall effectively isolate
the body and shaft from the fluid media.
6.1.6
1½" to 8" shall have handlever moulded of polypropylene
over a steel core and have a stainless steel 13-position lock.
6.1.7
8" to 24" shall be supplied with baked epoxy coated
waterproof gear operator, with PVC covered handwheel shaft and
O-ring seal, SS fasteners, sealed visual position indicator
and open/close travel stops which allows adjustment for seat
wear.
6.1.8
PVC compound shall have an ASTM cell classification 12454-A,
with minimum suffix "A" designation for chemical resistance
as per ASTM D-1784. (CSA Report LO 4000-1172)
6.1.9
PVC compound and EPDM seals shall meet CSA Standard B137.0 para
5.2.1 environmental requirements for toxicity (CSA Report LO
4000-1459).
6.1.10
CPVC compound shall have an ASTM cell classification 23567-A
with minimum suffix "A" designation for chemical resistance
as per ASTM D-1784.
6.1.11
CPVC compound and EPDM seals shall meet CSA Standard B137.0
Para 5.2.1 environmental requirements for toxicity (CSA Report
LO 4000-1459).
6.1.12
Polypropylene discs and steel reinforced PP handlevers shall
be moulded from polypropylene conforming to ASTM D-4101 PP 0211B67272
material requirements.
6.1.13
All PVDF material shall be unpigmented conforming to ASTM D-3222
Type 2 suspension resin material requirements and also with
USDA Title 21, Chapter I, Part 177.2510 requirements for contact
with food.
6.1.14
All valves shall be custom tagged with manufacturers inspection
number to provide traceability.
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7.
DBK Series Low Leakage Damper Butterfly Valves
7.1
PVDF Body and PVDF Disc
7.1.1
All butterfly valves 1½" to 24" with PVDF body shall
be Chemline DBK Series or equal. They shall be
wafer style with a one piece PVDF moulded body and with a full
set of ANSI Class 150 flange locating boltholes.
7.1.2
Disc shall be solid PVDF.
7.1.3
Valve shaft shall be titanium and stem seals shall be Teflon
"V" packing with Teflon compressor and stainless steel
gland nut.
7.1.4
Shaft shall be one piece titanium having engagement over the
full length of the disc with no disc screws.
7.1.5
1½" to 8" shall have handlever moulded of polypropylene
over a steel core and have a stainless steel 13-position lock.
7.1.6
8" to 24" shall be supplied with baked epoxy coated
waterproof gear operator, with PVC covered handwheel shaft and
O-ring seal, SS fasteners and sealed visual position indicator.
7.1.7
All polypropylene material shall conform to ASTM D-4101 PP 0211B67272
material requirements.
7.1.8
All PVDF material shall be unpigmented conforming to ASTM D-3222
Type 2 suspension resin material requirements and also with
USDA Title 21, Chapter 1, Part 177.2510 requirements for contact
with food.
7.1.9
Required flange gaskets shall be Chemline GAP Series
full face Class 150, raised face low torque type of Teflon PTFE
bonded EPDM. (See Section 20)
7.1.10
All valves shall be custom tagged with manufacturers inspection
number to provide traceability.
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8.
DV Series Diaphragm Valves
8.1 PVC, CPVC, PP and PVDF
8.1.1
All diaphragm valves in PVC, CPVC, PP and PVDF shall be Chemline
DV Series or equal with sizes ½" to 10" flanged,
½" to 2" threaded or ½" to 2" true union.
They shall have solid plastic bodies and bonnets, PP hand
wheel and position indicator / travel stop (to prevent overtightening
and premature diaphragm failure) with sealed polycarbonate cover.
Internal metal parts shall be protected from external corrosive
atmosphere with an O-ring bonnet seal.
8.1.2
Diaphragms shall be EPDM (Hypalon, Neoprene, Viton, Nitrile,
CPE or two piece Teflon PTFE and EPDM).
8.1.3
PVDF valves shall have diaphragms with three piece Teflon PTFE
and EPDM cushion and PVDF vapour barrier (to prolong diaphragm
life).
8.1.4
Socket ends ½" to 4" shall be Schedule 80 and conform
to ASTM D-2467.
8.1.5
Threaded ends ½" to 2" shall be Schedule 80 and conform
to ASTM D-2464.
8.1.6
Butt fusion ends ½" to 2" shall be compatible with
Chemline polypropylene and PVDF piping systems.
8.1.7
Flanged ends ½" to 10" shall be one piece factory
moulded flanged bodies, ANSI Class 150.
8.1.8
PVC compound shall have an ASTM cell classification 12454-A,
with minimum suffix "A" designation for chemical resistance
as per ASTM D-1784 (CSA Report LO 4000-1172).
8.1.9
PVC compound and EPDM seals shall meet CSA Standard B137.0 para
5.2.1 environmental requirements for toxicity (CSA Report LO
4000-1459).
8.1.10
CPVC compound shall have an ASTM cell classification 23567-A
with minimum suffix "A" designation for chemical resistance
as per ASTM D-1784.
8.1.11
CPVC compound and EPDM seals shall meet CSA Standard B137.0
para 5.2.1 environmental requirements for toxicity (CSA Report
LO 4000-1459).
8.1.12
All polypropylene material shall conform to the ASTM D-4101
PP 0211B67272 material requirements.
8.1.13
All PVDF material shall be unpigmented conforming to ASTM D-3222
Type 2 suspension resin material requirements and also with
USDA Title 21, Chapter I, Part 177.2510 requirements for contact
with food.
8.1.14
All valves shall be custom tagged with manufacturers inspection
number to provide traceability.
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9.
BT Series Ball Check Valves
9.1 PVC, CPVC, PP and PVDF
9.1.1
All ball check valves in PVC, CPVC, PP or PVDF shall be Chemline
BT Series or equal with EPDM (Viton or Teflon coated
Viton) seats and union ends. Sizes ½" to 2" shall
be slip-out true union style, sizes 3" and 4" shall
be single union.
9.1.2
Socket ends ½" to 4" shall be Schedule 80 and conform
to ASTM D-2467.
9.1.3
Threaded ends ½" to 4" shall be Schedule 80 and conform
to ASTM D-2464 (Note 6).
9.1.4
Butt fusion ends ½" to 4" shall be compatible with
Chemline polypropylene and PVDF piping systems.
9.1.5
Flanged ends ½" to 4" shall be ANSI Class 150, one-piece
factory moulded, using no cemented nipples. This to ensure maximum
strength, close tolerance end to end dimensions and eliminating
the possibility of cemented joint failures.
9.1.6
PVC compound shall have an ASTM cell classification 12454-A,
with minimum suffix "A" designation for chemical resistance
as per ASTM D-1784 (CSA Report LO 4000-1172).
9.1.7
PVC compound and EPDM seals shall meet CSA Standard B137.0 para
5.2.1 environmental requirements for toxicity, (CSA Report LO
4000-1459).
9.1.8
CPVC compound shall have an ASTM cell classification 23567-A
with minimum suffix "A" designation for chemical resistance
as per ASTM D-1784.
9.1.9
CPVC compound and EPDM seals shall meet CSA Standard B137.0
para 5.2.1 environmental requirements for toxicity (CSA Report
LO 4000-1459).
9.1.10
All polypropylene material shall conform to ASTM D-4101 PP 0211B67272
material requirements.
9.1.11
All PVDF material shall be unpigmented conforming to ASTM D-3222
Type 2 suspension resin material requirements and also with
USDA Title 21, Chapter I, Part 177.2510 requirements for contact
with food.
9.1.12
All valves shall be custom tagged with manufacturers inspection
number to provide traceability.
(Note
6) - Threaded ends are available up to 4", but are
not normally recommended in 3" or 4".
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10.
FV Series Foot Valves
10.1 PVC and CPVC
10.1.1
All foot valves in PVC or CPVC shall be Chemline FV Series
or equal with EPDM, Viton or Teflon coated Viton
seats and slip out union ends.
10.1.2
Socket ends ½" to 4" shall be Schedule 80 and conform
to ASTM D-2467.
Threaded
ends ½" to 4" shall be Schedule 80 and conform to
ASTM D-2464
10.1.3
Threaded ends ½" to 4" shall be Schedule 80 and conform
to ASTM D-2464 (Note 7).
10.1.4
PVC compound shall have an ASTM cell classification 12454-A
with minimum suffix "A" designation for chemical resistance
as per ASTM D-1784 (CSA Report LO 4000-1172).
10.1.5
PVC compound and EPDM seals shall meet CSA Standard B137.0 para
5.2.1 environmental requirements for toxicity (CSA report LO
4000-1459).
10.1.6
CPVC compound shall have an ASTM cell classification 63567-A
with minimum suffix "A" designation for chemical resistance
as per ASTM D-1784.
10.1.7
CPVC compound and EPDM seals shall meet CSA Standard B137.0
para 5.2.1 environmental requirements for toxicity (CSA report
LO 4000-1459).
10.1.8
All valves shall be custom tagged with manufacturers inspection
number to provide traceability.
(Note
7) - Threaded ends are available up to 4", but are not
normally recommended in 3" or 4".
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11.
SC Series Swing Check Valves
11.1 PVC, Polypropylene and PVDF
11.1.1
All swing check valves in PVC, PP or PVDF sizes 3/4" to
8" shall be Chemline SC Series or equal with
one piece factory moulded flanged body, ANSI Class 150.
11.1.2
PVC and Polypropylene Swing Check valves shall have a seat and
gasket EPDM (or PTFE). Bonnet gasket shall be EPDM or PVDF bonded
EPDM.
11.1.3
PVDF Swing Check valves shall have a seat and plug gasket of
PTFE and a bonnet gasket of PVDF bonded EPDM.
11.1.4
PVC compound shall have an ASTM cell classification 12454-A,
with minimum suffix "A" designation for chemical resistance
as per ASTM D-1784, (CSA Report LO 4000-1172).
11.1.5
PVC compound and EPDM seals shall meet CSA Standard B137.0 para
5.2.1 environmental requirements for toxicity (CSA Report LO
4000-1459).
11.1.6
All polypropylene material shall conform to ASTM D-4101 PP 0211B67272
material requirements.
11.1.7
All PVDF material shall be unpigmented conforming to ASTM D-3222
Type 2 suspension resin material requirements and also with
USDA Title 21, Chapter I, Part 177.2510 requirements for contact
with food.
11.1.8
All valves shall be custom tagged with manufacturers inspection
number to provide traceability.
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12.
WP Series Wafer Check Valves
12.1 PVC, PP and PVDF
12.1.1
All Wafer check valves shall be Chemline WP Series or
equal available in sizes 2" to 12" in PVC, PP
and PVDF rated at 150 psi working pressure.
PVC
and PP Check valves shall be supplied with EPDM (or Viton) o-ring
disc seals with 316 SS spring if required.
12.1.3
PVDF Check valves shall be supplied with Viton or Teflon encapsulated
o-ring disc and seals and Hasteloy springs if required.
12.1.4.
All valves shall be wafer type designed to fit between ANSI
Class 150 flanges.
12.1.5
Check valves, sizes 2" to 8" shall be supplied with
a spacer disc to provide maximum flow when the valve is open.
Required flange gaskets shall be Chemline GA Series full
face Class 150, raised face low torque type of EPDM or Teflon
PTFE bonded to EPDM. (See Section 20).
12.1.6
All valves to be evaluated to withstand the 1000 hour sustained
pressure test as outlined in ISO-DIS93-2 Table 2 for plastic
valves.
12.1.7
All wafer check valves will be installed with a minimum 5 pipe
diameter of straight pipe upstream. (i.e. pipe diameters from
pump discharge, valves, reducers, elbows etc.)
12.1.8
All PVC wafer check valves 2" to 6" will have an upper
temperature limit of 140° F.
12.1.9
All PVC wafer check valves 8" to 12" will have an
upper temperature limit of 122° F.
12.1.10
All PP wafer check valves 2" to 6" will have an upper
temperature limit of 176° F.
12.1.11
All PP wafer check valves 8" to 12" will have an upper
temperature limit of 158° F.
12.1.12
All PVDF wafer check valves 2" to 6" will have an
upper temperature limit of 203° F.
12.1.13
All PVDF wafer check valves 8" to 12" will have an
upper temperature limit of 176° F.
12.1.14
All wafer check valves will have a maximum velocity in the pipe
line of 5 ft/sec.
12.1.15.
PVC compound shall have an ASTM cell classification 13463-A,
with minimum suffix "A" designation for chemical resistance
as per ASTM D-1784 (CSA Report LO 4000-1172).
12.1.16
All polypropylene material shall conform to ASTM D-4101 PP 0211B67272
material requirements.
12.1.17 All PVDF material shall be unpigmented conforming to
ASTM D-3222 Type 2, suspension resin material requirements and
also with USDA Title 21, Chapter I, Part 177.2510 requirements
for contact with food.
12.1.18
All valves shall be custom tagged number to provide traceability.
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13.
SI Series Gauge Isolators
13.1 PVC, PP, and PVDF
13.1.1
All Gauge Isolators in PVC, PP or PVDF for ½" media and
¼ or ½" gauge connections shall be Chemline SI Series
or equal. The large pressure sensitive dished diaphragm
shall have Teflon PTFE bonded to Hypalon to provide maximum
chemical resistance.
13.1.2
Fasteners shall be stainless steel.
13.1.3
Port connections shall be extra heavy walled to ensure safety.
13.1.4
PVC compound shall have an ASTM cell classification 13463-A
with minimum suffix "A" designation for chemical resistance
as per ASTM D-1784 (CSA Report LO 4000-1172).
13.1.5
All polypropylene material shall conform to ASTM D-4101 PP 0211D67272
material requirements.
13.1.6
All PVDF material shall be unpigmented conforming to ASTM D-3222
Type 2 suspension resin material requirements and also with
USDA Title 21, Chapter I, Part 177.2510 requirements for contact
with food.
13.1.7
All valves shall be custom tagged to provide traceability.
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14.
SB10 & SB 11 Series Back Pressure/Relief Valves
14.1
PVC, PP and PVDF
14.1.1
All Back Pressure/Relief Valves in PVC, PP or PVDF shall be
Chemline SB10 or SB11 Series or equal in sizes ½"
to 2". SB10 shall have an inlet pressure setting between
3 and 60 psi and SB11 shall have an inlet pressure setting of
7 to 150 psi. All valves shall have a maximum inlet pressure
rating of 150 psi. Valves shall be suitable for aggressive clean
non scaling chemicals.
14.1.2
Internal spring, spring adjusting screw and locking screws shall
be 316 SS. Adjusting screw shall be protected with a plastic
cap.
14.1.3
Diaphragm clamping screws shall be 316 stainless steel with
plastic coated nuts.
14.1.4
All valves shall have a large Teflon coated control diaphragm
to fully open at 10-15% over pressure, provide low hysteresis
(back pressure) and no flutter.
14.1.5
Static seals shall be Viton or EPDM.
14.1.6
Socket ends ½" to 2" shall be Schedule 80 and conform
to ASTM D-2467.
14.1.7
Threaded ends ½" to 2" shall be Schedule 80 and conform
to ASTM D-2464.
14.1.8
Butt fusion ends in PP and PVDF shall be compatible with Chemline
polypropylene and PVDF piping systems.
14.1.9
Flanged ends shall be ANSI Class 150.
14.1.10
PVC compound shall have an ASTM cell classification 13463-A,
with minimum suffix "A" designation for chemical resistance
as per ASTM D-1784 (CSA Report LO 4000-1172).
14.1.11
All polypropylene material shall conform to ASTM D-4101 PP 0211B67272
material requirements.
14.1.12
All PVDF material shall be unpigmented conforming to ASTM D-3222
Type 2 suspension resin material requirements and also with
USDA Title 21, Chapter I, Part 177.2510 requirements for contact
with food.
14.1.13
All valves shall be custom tagged to provide traceability.
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15.
SB 12 Series Back Pressure/Relief Valves
15.1
PVC, PP, and PVDF
15.1.1
All Back Pressure/Relief valves in PVC, PP or PVDF shall be
Chemline SB12 Series or equal. Sizes ½"
to 3" shall have an inlet pressure setting from 5 to 150
psi and 4" size shall have an inlet setting pressure of
7 to 90 psi. All valves shall have a maximum inlet pressure
rating of 150 psi.
15.1.2
Internal spring, spring adjusting screw and locking screws shall
be 316 SS. Adjusting screw shall be protected with a plastic
cap.
15.1.3
Diaphragm clamping screws shall be 316 stainless steel with
plastic coated nuts.
15.1.4
All valves shall have a large Teflon coated control diaphragm
to fully open at 10-15% over pressure, provide low hysteresis
(back pressure) and no flutter.
15.1.5
Static seals shall be Viton or EPDM.
15.1.6
Socket ends ½" to 4" shall be Schedule 80 and conform
to ASTM D-2467.
15.1.7
Threaded ends ½" to 4" shall be Schedule 80 and conform
to ASTM D-2464.
15.1.8
Butt fusion ends in PP and PVDF shall be compatible with Chemline
polypropylene and PVDF piping systems.
15.1.9
Flanged ends shall be ANSI Class 150.
15.1.10
PVC compound shall have an ASTM cell classification 13463-A,
with minimum suffix "A" designation for chemical resistance
as per ASTM D-1784 (CSA Report LO 4000-1172).
15.1.11
All polypropylene material shall conform to ASTM D-4101 PP 0211B67272
material requirements.
15.1.12
All PVDF material shall be unpigmented conforming to ASTM D-3222
Type 2 suspension resin material requirements and also with
USDA Title 21, Chapter I, Part 177.2510 requirements for contact
with food.
15.1.13
All valves shall be custom tagged to provide traceability.
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16.
SR50 Series Pressure Regulating & Reducing Valves
16.1
PVC, PP and PVDF
16.1.1
All Pressure Reducing/Regulating valves in PVC, PP or PVDF shall
be Chemline SR50 Series or equal. Sizes ½"
to 1½" shall have an outlet pressure setting of 15 to 135
psi and sizes 2" to 3" shall have an outlet pressure
setting of 15 to 90 psi. All valves shall have a maximum inlet
pressure rating of 150 psi. Valves shall be suitable for aggressive
clean non scaling chemicals.
16.1.2
Internal spring, spring adjusting screw and locking screws shall
be 316 SS. Adjusting screw shall be protected with a plastic
cap.
16.1.3
Diaphragm clamping screws shall be 316 stainless steel with
plastic coated nuts.
16.1.4
All valves shall have a large Teflon coated control diaphragm
to fully open at 10-15% over pressure, provide low hysteresis
(back pressure) and no flutter.
16.1.5
Static seals shall be Viton or EPDM.
16.1.6
Socket ends ½" to 3" shall be Schedule 80 and conform
to ASTM D-2467.
16.1.7
Threaded ends ½" to 3" shall be Schedule 80 and conform
to ASTM D-2464.
16.1.8
Butt fusion ends in PP and PVDF shall be compatible with Chemline
polypropylene and PVDF piping systems.
16.1.9
Flanged ends shall be ANSI Class 150.
16.1.10
PVC compound shall have an ASTM cell classification 13463-A,
with minimum suffix "A" designation for chemical resistance
as per ASTM D-1784 (CSA Report LO 4000-1172).
16.1.11
All polypropylene material shall conform to ASTM D-4101 PP 0211B67272
material requirements.
16.1.12
All PVDF material shall be unpigmented conforming to ASTM D-3222
Type 2 suspension resin material requirements and also with
USDA Title 21, Chapter I, Part 177.2510 requirements for contact
with food.
16.1.13
All valves shall be custom tagged to provide traceability.
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17.
EP Series Back Pressure/Relief Valves
17.1 PVC, PP, PVDF
17.1.1
All pressure relief valves ½" to 4" PVC, PP or PVDF
shall be Chemline EP Series or equal. ½"
to 2" shall be fully field adjustable for 7 to 90 psi relief.
2½" to 4" shall be fully adjustable between 7 and
90 psi through the exchange of springs. Stem seal shall be Teflon
PTFE bellows to assure reliable operation. Static seals shall
be Hypalon (or Viton).
17.1.2
All PVC valves ½" to 1¼" shall have all external parts
of PVC.
17.1.3
All PP valves ½" to 1¼" shall have all external parts
made from PP which conforms to ASTM-4101 material requirements.
17.1.4
All PVDF valves ½" to 1¼" shall have all external
parts made from PVDF which conforms to ASTM D-3222 material
requirements.
17.1.5
1½" to 4" valves shall have all external metal parts
of 316 stainless steel for external corrosion resistance. Springs
and metal base plates shall be additionally coated with Rilsan
11 nylon for external corrosion.
17.1.6
Threaded ends ½" to 2" shall be Schedule 80 and conform
to ASTM D-2464.
17.1.7
Flanged ends ½" to 4" shall be one piece factory moulded
flanged bodies, ANSI Class 150.
17.1.8
PVC compound shall have an ASTM cell classification 13463-A,
with minimum suffix "A" designation for chemical resistance
as per ASTM D-1784 (CSA Report LO 4000-1172).
17.1.9
PVC compound shall meet CSA Standard B137.0 para 5.2.1 environmental
requirements for toxicity (CSA Report LO 4000-1459).
17.1.10
All polypropylene material shall conform to ASTM D-4101 PP 0211B67272
material requirements.
17.1.11
All PVDF material shall be unpigmented conforming to ASTM D-3222
Type 2 suspension resin material requirements and also with
USDA Title 21, Chapter I, Part 177.2510 requirements for contact
with food.
17.1.12
All valves shall be custom tagged to provide traceability.
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18.
YS Series Y Sediment Strainers
18.1
PVC
18.1.1
All PVC Y sediment strainers ½" to 4" shall be Chemline
YS Series or equal with sizes ½" to 2"
rated at 150 psi, 3" and 4" at 85 psi.
18.1.2
All valves shall have transparent body True Union connections
and fitted with screens with a full pipe bore diameter
to obtain high filtering area.
18.1.3
Socket ends ½" to 4" shall be Schedule 80 and conform
to ASTM D-2467.
18.1.4
Threaded ends ½" to 4" shall be Schedule 80 and conform
to ASTM D-2464 (Note 8).
18.1.5
Flanged ends ½" to 4" shall be ANSI Class 150, one-piece
factory moulded, using no cemented nipples. This to ensure maximum
strength, close tolerance end to end dimensions and eliminating
the possibility of cemented joint failures.
18.1.6
PVC compound shall have an ASTM cell classification 12454-B
with minimum suffix "B" designation for chemical resistance
as per ASTM D-1784 (CSA report L0 4000-1172).
18.1.7
PVC compound and EPDM seals shall meet CSA Standard B137.0 para
5.2.1 environmental requirements for toxicity (CSA Report LO
4000-1459).
18.1.8
All valves shall be custom tagged with the manufacturers
inspection number to provide traceability.
(Note
8) - Threaded ends are available up to 4", but are
not normally recommended in 3" or 4".
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19.
GA Series Flange Gaskets
19.1 EPDM
19.1.1
For all plastic flange connections EPDM flange gaskets shall
be Chemline GAE Series or equal raised face low torque
type.
19.1.2
Gaskets shall be full face to ANSI B16.1 (Class 150).
19.1.3
Gaskets shall have two concentric convex moulded rings between
centre hole circle and bolthole circle.
19.1.4
Lubricated flange bolts shall be tightened with a torque wrench
evenly and in a symmetrical pattern, following recommended bolt
torques published by Chemline.
19.2
Teflon PTFE bonded EPDM
19.2.1
For all plastic flange connections Teflon PTFE bonded EPDM flange
gaskets shall be Chemline GAP Series or equal raised
face low torque type.
19.2.2
Gaskets shall be full face to ANSI B16.1 (Class 150).
19.2.3
Gaskets shall have two concentric convex moulded rings between
centre hole circle and bolthole circle.
19.2.4
Lubricated flange bolts shall be tightened with a torque wrench
evenly and in a symmetrical pattern, following recommended bolt
torques published by Chemline.
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20.
Valve Tagging (for traceability)
20.1 Plastic
20.1.1
Valve tags shall be engraved laminated plastic, affixed to valve
with a plastic tie. Tag shall bear manufacturer's inspection
number to provide traceability.
20.2
Stainless Steel
20.2.1
Valve tags shall be 304 stainless steel, affixed to valve with
SS wire. Tag shall be stamped with manufacturer's inspection
number to provide traceability.
20.3
Label
20.3
Computer imprinted corrosion resistant Mylar labels shall be
permanently affixed to valves and bear the manufacturer's inspection
number to provide traceability.