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Side
Entry Mixer V-Series from SHARPE have proven to be the best
choice for hundreds of applications, from large pulp and
paper jobs to asphalt and petroleum processes. The simplicity
of SHARPE'S V-Belt Side Entry Mixer provides distinct advantages
over other mixer designs in installation, operation and
maintenance. Where downtime is a problem, no other mixer
is as dependable, or as easily repaired. Most all of the
wearing parts are available from your preferred bearing
supply house, within 24 hours. No special proprietary gearing,
shims, bearings or adapters are required. There are many
other v-belt mixers on the market today, but none measure
up to Side Entry Mixer V-Series from SHARPE when the following
advantages are considered:
Hyflo
Impellers
Energy efficient HYFLO 218 impellers are
furnished standard, with other distinct designs from Sharpe's
Hyflo family of impellers available as an option. This exclusive
family of 'hydrofoil blade" Hyflo
Impellers was developed through extensive testing and
consultation with aerospace engineers to maximize pumping
efficiency. Each impeller is designed specifically for the
application by calculating the fluid velocity over the turbine
blades to determine the blade curvature that will be the
most efficient. The result is more flow for less power.
Unlike cast impeller blades that may break or cause balance
problems, Hyflo
Impellers are fabricated from plate steel, fixture welded
and pitched for vibration- free operation. On larger impellers,
the blades are welded to Sharpe's unique SPLIT IMPELLER
HUB, allowing easy installation without running the risk
of a removable blade being installed improperly or slipping
out of pitch. The split hub also guarantees easy disassembly
from the shaft in the future years, when so many other one-piece
hubs may be stuck in place and would have to be removed
with a cuffing torch.
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BEARINGS
- Premium Dodge type "E", piloted dual tapered-roller
bearings provide higher radial and thrust carrying capacities
for longer trouble-free life. These quality bearings
are stocked nationwide and come complete with their
own piloted housings and integral lip seals. The bearings
simply bolt in place on the mixer (unlike many competitors'
designs that require specially trained personnel to
adjust the preload on the bearings' taper-lock bushings).
The same size bearing is used front and rear to reduce
spare parts requirements.
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BELT DRIVES - The Sharpe V-Belt
drive is designed for easy maintenance and long life,
with a minimum 1.5 service factor on all models. Standard
3V, 5V or 8V sheaves are used complete with premium
"QD" style bushings for a more dependable drive that
is easier to maintain.
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SHAFTS - Oversized shafting is
used on all Sharpe mixers, precision machined for vibration-free
operation. Wear sleeves, Chrome, aluminum oxide or chrome-
nickel-boron flamespray hardening at the seal is optional
to extend the life of the shaft on mixers with stuffing
glands, where abrasive products may accelerate wear
(not necessary with mechanical seals).
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HOUSINGS - The Sharpe V-SERIES
housings are designed to be the strongest available,
fabricated from steel and oversize for easy maintenance
and durability (Look at the competition, and you will
find brittle castings and limited space for maintenance).
The housing is precision line bored for perfect alignment
and quality. We learned from experience that hinged
motor mounts tend to work loose and rattle over time,
so Sharpe's motor mount is designed for simple adjustment
using four oversize studs to tighten the belts.
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GUARDS - The Sharpe V-Belt guards
are built with ample clearance and ventilation for belt
cooling, and to allow changes in ratio if required.
All Sharpe guards are fabricated from steel for durability.
Plastic guards may be cheaper to build, but ultraviolet
rays and temperature extremes degrade plastics allowing
them to break over time.
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SEALS - Sharpe Side Entry Mixers
offers seals to meet every requirement. The traditional
packed gland is available in many configurations and
can be supplied with flushing fittings or force fed
lubricators. Mechanical seals in single, double and
split designs are also available for positive leak-free
operation, including the seal preferred at your plant.
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MAINTENANCE - The primary goal
when developing the Sharpe V-SERIES Side Entry Mixers
line was to make them easy to maintain. All access areas
are large and open for servicing. The grease fittings
for the bearings and lube ports for the seals are reached
from one obvious location. All seal parts, shaft bearings
and belt drive components on the mixer are replaceable
without removing the mixer or draining the tank. Shaft
retraction (to shut off tank leakage) is the simplest
in the industry, by loosening one bearing and tightening
two jacking screws, all located in plain sight and easily
accessible. Tank shut-off for repacking the stuffing
gland can be done without disturbing the belt drive.
To service mixer bearings, a collar is supplied to hold
the shaft in position during bearing removal. Assembly
points include jacking screws to make disassembly an
easy task even after years of demanding service.
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