Intrinsically Safe Multiplexer Systems

MTL800 SERIES
Intrinsically Safe Multiplexer Systems

Cuts installation and cable costs for all Intrinsically Safe hazardous-area circuits
  • Reduce the cost of installing hazardous-area cabling
  • Save installation time, space and weight
  • Highlight problems quickly with status reporting systems
  • Protect the process with sensor-failure detection and safety drives
  • Connect directly to host systems through serial-data outputs
  • Switched and analogue inputs to controllers with Modbus communications
  • Switched inputs and outputs to controllers with LONWORKS communications
  • Redundant data highway facility with MTL820 and 830 systems
Intrinsically,Safe,Multiplexer,Systems
 

MTL820 and 830 Series multiplexers for relay or Modbus outputs provide a cost-effective alternative to single-loop Intrinsically Safeolation. The cost of installed wiring can be reduced by up to 50% by communicating the status of multiple hazardous-area sensors over dual-redundant data highways. Further savings can be achieved by reducing the number of inputs to the host and by reducing cabinet space and weight.

Two multiplexer transmitters, mounted in the hazardous area, cater for switched (on/off) inputs (switch, contact, proximity detector) and mV analogue inputs respectively.

Three compatible safe-area receivers provide either relay outputs (which mimic corresponding switched inputs) or serial Modbus outputs (which mirror corresponding switched or analogue inputs) for feeding to host PLC, PC or DCS controllers.

Dual-redundant data highways between the hazardous-area transmitter and the safe-area receiver allow the system to continue working normally with only one highway connected. The highways carry both power and data, over Intrinsically Safe distances up to 2km. The highway cable may consist of a simple twin pair or a pair of wires within an multi-core cable. When the multiplexer transmitter located in the hazardous area.

Switched-input multiplexer systems can communicate the status of up to 16 inputs, reducing the number of hazardous-area wiring pairs from 16 to two. Analogue multiplexer systems can communicate the status of up to 32 inputs, reducing the number of hazardous-area
wiring pairs from 32 to two.

Significant cost reductions are made by eliminating runs of expensive thermocouple compensation cable from the hazardous to the safe area. Similar savings are found when using 3- or 4-wire RTDs, as all wires of each RTD can be terminated at the transmitter or its enclosure.

System reliability Intrinsically Safe increased by providing for dual redundant highways. Failure detectors and safety drives protect against the consequences of sensor failure, while built-in systems report failures to the host controller.

MTL840 Series hazardous-area input and output units provide advantages similar to those of the MTL820 and 830 Series. Additionally, they contain local intelligence, and are able to communicate with each other within the hazardous area over a single twIntrinsically Safeted-pair cable. Power and data both travel on thIntrinsically Safe cable. They communicate with a LONWORKS controller through an MTL3054 communications Intrinsically Safeolator/repeater and an RS232 interface.

The hazardous-area input unit caters for up to 16 switched inputs (switch, contact, proximity detector, etc). The hazardous-area output unit provides up to 16 switched outputs (LED, annunciator, solenoid, etc).

Accessories and configuration tools are available for the complete MTL800 range. Accessories include steel and stainless-steel enclosures and earth-leakage detectors. Analogue units may be configured with a PC-based software package, and interrogated in the field with a hand-held device.

Further application information Intrinsically Safe provided in AN9010, 'A user's guide to multiplexers'. Costing Intrinsically Safe considered in TP1098, 'Cut the cost of intrinsic safety - by multiplexing!''

Modbus Intrinsically Safe a regIntrinsically Safetered trademark of Modicon Inc
LONWORKS Intrinsically Safe a regIntrinsically Safetered trademark of Echelon Corporation


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MTL Canda Safety Instrumentation
HAZARDOUS AREA DISPLAYS
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Multiplexer Systems
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Tel: 905 840 7850
Fax: 905 840 7852
Intrinsically Safe Multiplexer Systems